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Old 08-10-2021, 04:37 PM
soupman soupman is offline
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Default Help! Removal of heater nipple still on car

I have changed this nipples in the past by popping them out using leverage. When I tried to pop it out the nipple broke at the base. So now I have the raised boss that is about 1/8” above the head and can’t get ahold of it. Plus it’s still on the car and was leaking, I believe it was rusted at the base so when I pried it it broke there.

Any ideas how to remove this now? Can I chisel it, it was knurled was unsure if original or cast iron or steel, if it makes a difference. Thanks

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Old 08-10-2021, 05:36 PM
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Try a pilot bearing remover.

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Old 08-10-2021, 05:37 PM
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I'd use a small screwdriver and start pounding it into the sides. Work your way around it. Eventually you'll have some room to get a needle nose plier in there to try to pull out. You want to be careful not to pound it down inside. Maybe in the center, push a wire with a good hook in case you need to pull it out.

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Old 08-10-2021, 05:55 PM
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If there is any of the outer perimeter of its muffin top left I have used a small ball joint or tie rod separator to pop it out.

It helps to have the valve cover off to do it in this manor.

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Old 08-10-2021, 06:24 PM
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Quote:
Originally Posted by steve25 View Post
If there is any of the outer perimeter of its muffin top left I have used a small ball joint or tie rod separator to pop it out.

It helps to have the valve cover off to do it in this manor.
Along the same line, if you have an air chisel with the tie rod/ball joint adapter, a couple gentle burps with the gun will collapse what's left and it will come right out.

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Old 08-10-2021, 06:38 PM
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Quote:
Originally Posted by mgarblik View Post
Along the same line, if you have an air chisel with the tie rod/ball joint adapter, a couple gentle burps with the gun will collapse what's left and it will come right out.
I have seen that method used a couple of times over the years.
But not with the nipple completely broken off.

Tom V.

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Old 08-10-2021, 07:07 PM
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You can also use a long and very very sharp chisel to split it vertically., or al least get it to collapse in on itself and move again which will let you then yank it out.

You need to remove the Dizzy cap to get a good perpendicular angle on it and be careful to not put too bad of a gouge in the bore in the head, but gasket maker can take care of that mishap once you allow it to set up overnight.

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Wernher Von Braun warned before his retirement from NASA back in 1972, that the next world war would be against the ETs!
And he was not talking about 1/8 or 1/4 mile ETs!

1) 1940s 100% silver 4 cup tea server set.

Two dry rotted 14 x 10 Micky Thompson slicks.

1) un-mailed in gift coupon from a 1972 box of corn flakes.
Two pairs of brown leather flip flops, never seen more then 2 mph.

Education is what your left with once you forget things!
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Old 08-10-2021, 08:27 PM
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I do have the ball joint separator and an air chisel. Dizzy is out, probably remove the valve cover like Steve suggested. I am thinking of trying the air chisel with a couple of burps.

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Old 08-10-2021, 11:04 PM
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Quote:
Originally Posted by Tom Vaught View Post
But not with the nipple completely broken off.
My first engine had a broken off nipple after I installed the engine. A friend of mine who was a retired dealership mechanic (83 years old, started in 1957 at Ford) climbed in with a cold chisel, channel locks, and a ball peen hammer. He had it out in less than 5 minutes and didn't damage the head. It was truly a sight to behold watching someone who knew how to do it and made it happen. He said it wasn't the first he'd done like that...

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Old 08-11-2021, 07:42 AM
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heck I still can't get the one out of a head thats bare...sitting on my bench!!!! Usually same as above...couple good whacks with a punch from the side and it collapses....not this beast ...

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Old 08-11-2021, 07:59 AM
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On a couple of real real tuff ones that I have had to do with the nice benefit of the head beening off the car I first used a cut off disc to lob off the nipple, then I used a carbide course cutter to cut almost all the way thru the ID of the things wall down in the Bore , and then once that wall is paper thin one wack with a hammer and it breaks free.

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Wernher Von Braun warned before his retirement from NASA back in 1972, that the next world war would be against the ETs!
And he was not talking about 1/8 or 1/4 mile ETs!

1) 1940s 100% silver 4 cup tea server set.

Two dry rotted 14 x 10 Micky Thompson slicks.

1) un-mailed in gift coupon from a 1972 box of corn flakes.
Two pairs of brown leather flip flops, never seen more then 2 mph.

Education is what your left with once you forget things!
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Old 08-11-2021, 09:11 AM
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This might be a stretch. If you can weld a bead on the inside of it, it will fall right out. I used to do that on wheel bearing races on lift trucks. Pretty amazing actually. Or weld a bolt to it and use a slide hammer.

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Old 08-12-2021, 03:41 PM
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This thing not moving. I wonder if I can use a carbide burr from the inside and cut outward like Steve says but worried about the shavings. Can I stuff a rag down there deep enough in the head the pull it out after using needle nose pliers?

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Old 08-12-2021, 04:08 PM
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Stuff in a wheel bearing laden cut off section of a shop or dish towel.

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Wernher Von Braun warned before his retirement from NASA back in 1972, that the next world war would be against the ETs!
And he was not talking about 1/8 or 1/4 mile ETs!

1) 1940s 100% silver 4 cup tea server set.

Two dry rotted 14 x 10 Micky Thompson slicks.

1) un-mailed in gift coupon from a 1972 box of corn flakes.
Two pairs of brown leather flip flops, never seen more then 2 mph.

Education is what your left with once you forget things!
  #15  
Old 08-13-2021, 11:37 AM
tjs72lemans tjs72lemans is offline
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Wrap a piece of wire around a small magnet and drop it in the hole. The small shavings will stick to it. You can then also use it to fish more out after cleaning it off.

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Old 08-13-2021, 12:00 PM
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Default Is the material able to be welded?

Maybe weld a piece of metal to the remaining piece so that you have leverage or something to add additional mechanical effort against.

Performed this method on a broken head bolt. Being careful not to damage surface, a washer was placed on the broken portion and welded. Then a bolt was welded to that. The broken bolt was easily removed with a wrench.

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Old 08-13-2021, 03:27 PM
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I finally got it out with a pickle fork. It actually pierced it, hopefully I didn’t hurt anything.
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  #18  
Old 08-13-2021, 03:28 PM
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I used blue locktite to put the new one in, I read that it is ok to use this. It started cockeyed but finally straightened out. Hoping the blue locktite seals it.

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Old 08-13-2021, 04:21 PM
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Glad ya got it out. Good idea as well.

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Old 08-13-2021, 04:47 PM
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Yippie!
Good that you stuck it out!
A friend of mine many years ago in a car club talked about giving award plack’s for overcoming certain repair jobs that where known to be Bear’s on all makes of cars.

The removal of that nipple on a Pontiac with the head on the motor and in the car was one of them!
And he new about how tuff it was even though he was a Buick guy!

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Wernher Von Braun warned before his retirement from NASA back in 1972, that the next world war would be against the ETs!
And he was not talking about 1/8 or 1/4 mile ETs!

1) 1940s 100% silver 4 cup tea server set.

Two dry rotted 14 x 10 Micky Thompson slicks.

1) un-mailed in gift coupon from a 1972 box of corn flakes.
Two pairs of brown leather flip flops, never seen more then 2 mph.

Education is what your left with once you forget things!
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