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-   -   Nitro Facts (https://forums.maxperformanceinc.com/forums/showthread.php?t=785898)

Elarson 02-03-2016 01:44 PM

Nitro Facts
 
The power potential of nitromethane as a fuel comes from the fact that it is introduced into the engine as a liquid instead of a vapor. Since the liquid is more dense, more molecules of fuel can go thru a given port size. As a rough comparison, a 500 inch Pro Stock engine might be making 1500 hp and the Top Fuel 500 incher makes 10,000 horsepower; so using liquid fuel (instead of vapor) gives you over 6 times the power potential.

But....liquid fuel won't burn. So nitro has to phase change to vapor before it can burn. If all is well, the spark plug finds enough vapor to start a flame and then the flame front heats the liquid, creates a bit more vapor, burns some more, creates more vapor, etc. This phase change makes the burn process last a long time. So the spark has to fire anywhere from 54 - 70 degrees BTDC to get started. On the other end, combustion is still going on when the exhaust valve is opening, which explains the noise and flames out the pipes. This also means that the exhaust valvetrain has to be much stouter than the intake since it is opening against combustion pressure. The other effect that happens is that combustion is pushing on the piston for a lot longer after TDC so the engine pulls much harder.

Common misconception....the blower (on a nitro engine) isn't there to make power. The fuel quantity injected sets the power level. The blower is just there to push in the corresponding correct amount of air.

Recall that normal combustion in any engine is a smooth burn of fuel across the combustion chamber. Detonation is the sudden combustion of the entire slug of fuel because the temperature/pressure in the chamber gets too high. From our previous calculation, detonation in a liquid-fueled nitro engine has over 6 times the energy potential of an NA gas engine. So the gas engine detonation beats up the pistons and bearings, and nitro detonation grenades the entire engine and tosses the cylinder heads at the spectators.

Nitromethane is shock-sensitive, so a sudden spike in cylinder pressure can cause the entire load to detonate.

Tuning nitro is walking a tightrope. If the mixture is too rich, the extra fuel cools the combustion chamber too much, then there isn't enough heat to vaporize fuel and the spark plug can't fire anything. Then you have a "dropped cylinder". Watch video closely of nitro cars and when you see mist suddenly appearing at the pipes, you know a cylinder has dropped. On the other hand, if you lean the mixture too much, it accelerates combustion too quickly, a violent pressure spike occurs and the next thing to happen is detonation; recognized from the stands as a wallet-draining engine fireball.

Decades of experience have taught nitro tuners that compression has to be low (6:1 in our case....mid-7's for the big show cars that can afford to blow stuff up), in order to spread out the combustion event and prevent the engine-killing pressure spike.

One more thing to help you wrap your head around what's happening. The typical shower head in your home runs about 3 gallons per minute. Our fuel pump is pumping about 25 gpm of 90% nitro at 8000 rpm....so your home shower head shows you about the flow of nitro in each individual cylinder.

Hope this was entertaining,
Eric

Elarson 02-03-2016 01:56 PM

A few words about our tuning approach on the Boss Bird:

Since we don't have the budget to grenade engines, we started rich and accepted that fact that we would have dropped cylinders. Each run has the overall mixture being leaned in baby steps; as well as leaning individual cylinders to get them to run more evenly.

At Norwalk last year, we had all 8 cylinders lit for the first 330', then one cylinder had cooled too much from being too rich, and it dropped. Once we get the cylinder stagger adjusted to eliminate that dropped cylinder, then we can lean the entire engine a bit more to make the real power that this combo is capable of. Our best ET of 6.39 is on 7 cylinders with the overall engine still lazy.

Stay tuned...
Eric

PAUL K 02-03-2016 02:11 PM

Good stuff!

johnta1 02-03-2016 03:37 PM

Spud Miller website:

Nitro Notes

:)

blykins 02-03-2016 03:54 PM

Good reading.

Keith Seymore 02-03-2016 04:04 PM

Thanks Eric.

I've been around drag racing for over 50 years and I didn't know that stuff.

K

77 TRASHCAN 02-03-2016 04:41 PM

Eric,
What's the current cost of a barrel?

Elarson 02-03-2016 06:15 PM

Nitro is made in China and comes over here by the container load. The price can vary depending on who's selling it and whether they just got a big shipment or they're trying to move the last few drums. Freight charges are sometimes the most significant variable.

Given all that, the cheapest we've bought it has been about $800 (including shipping) for a 53 gallon drum.

The most expensive I've heard of was the official NHRA-sanctioned VP nitro that was about $1200 for a 40 gallon drum plus shipping. Edit: I just remembered that there was a nitro shortage a few years ago and the official VP stuff jumped up to something like $2000 for 40 gallons.

I haven't priced it yet for this year.

Eric

694.1 02-03-2016 07:27 PM

I have been curious since we spoke last summer at the Motel.
Who were the early pioneers of this technology?

60man 02-03-2016 07:33 PM

And I bitch about $8.50 a gallon. 🙄

2manyponchos 02-03-2016 08:13 PM

Great read Eric and thank you for sharing!

tom s 02-03-2016 08:32 PM

With that much fuel,if it does not light is the a chance to hydrolic a cyclinder?Tom

younggto 02-03-2016 09:56 PM

Weren't the Surfers one of the originals in the learning curve?

mgarblik 02-03-2016 10:01 PM

With the amount of fuel we use, the large combustion chamber size and the valve timing, it is unlikely our particular engine would hydraulic. I guess anything is possible, though. The professional cars, have a little higher compression, 2 fuel pumps, each larger than our single pump, so it does happen with them and lots of damage results. One of the big advantages for us is having a very experienced tuner who is willing to teach us all the safety precautions many learn the hard way. An example would be you will never see spark plugs in our engine unless the engine is ready to run, period. You don't want the nitro to ever be contained in a closed chamber where it can be shocked and detonate. Even when the car is going down the road in the trailer, the spark plugs are out. Fuel left in the system could drain down into a cylinder with the valves closed, you hit a big pothole, and when you get to the track part of the cylinder head is missing. Lots of little details like this help us stay out of trouble.

tom s 02-03-2016 10:18 PM

OK,that's what I had heard about the top fuel cars that they were on the verge of hydrolic.

mechanickeith 02-03-2016 10:24 PM

Quote:

Originally Posted by tom s (Post 5528102)
OK,that's what I had heard about the top fuel cars that they were on the verge of hydrolic.

IIRC,, the average A/F mixture of a regular car is around 14 to 1,,, Top fuel Nitros average 1.7 to 1.

Elarson 02-03-2016 10:48 PM

Also, if the engine is running and dies, with warm nitro vapor in the chambers, it's like a bomb waiting to go off. It's mandatory to immediately ground the coil so no spark can occur. A single stray spark at that moment will blow the side out of the block.

After the coil is grounded, we either "back it down" by rotating the engine backwards a few revolutions with a 1/2" ratchet or crank it with the starter to clear the nitro out....before attempting a restart.

Eric

BruceWilkie 02-03-2016 10:48 PM

Thanks for the knowledge Eric.

So, if the tune is right combustion continues even if spark goes away? You have to cut fuel to shut it off correct?

Alot more complicated than my teenage experiments with mixing ether with methanol on my mini-bike lol.

Elarson 02-03-2016 10:58 PM

The only 100% reliable way to shut it off is shutting off the fuel. The spark plug is probably still needed to initiate combustion, but there's always a chance it could diesel. And shutting off the ignition loads the hot engine with lots of unburned fuel....a bomb just waiting for somebody to make it mad.

Eric

tom s 02-03-2016 11:11 PM

I have watched that stuff at those cackle fests.Everyone always seems very nervous.You see them turn the fuel off and the engine runs down.Tom

mechanickeith 02-03-2016 11:52 PM

Shutting off the ignition/mag at WOT does nothing!! By that time the spark plug is lit like a welding rod & it will continue to run. After a good hard pass, the ground electrode will be totally burned off down to the base of the plug. Plugs are good for 1 pass only. Shutting off the fuel is about the only way but it has its consequences, You shut off fuel at WOT,, the motor goes lean, gets super hot & can melt the heads right off the block.

Back in my old Detroit Diesel days, had a 6V53T run away, was very lucky that it still had an operational emergency shut off flapper on the blower intake. Pulled the emergency handle & it shut right off. Big spring loaded door inside of the intake that shuts off the incoming air.

tom s 02-04-2016 12:14 AM

Keith,had a friend have the same engine do the same thing.When he shot off the air box being old it sucked some gaskets and ran off the oil.Tom

Jack Gifford 02-04-2016 02:23 AM

Quote:

Originally Posted by younggto (Post 5528091)
Weren't the Surfers one of the originals in the learning curve?

No. Much was learned a generation prior to that- in circle track racing and dry lakes racing, although mixtures of more than 50% nitro weren't common until about '52-'53 in drag racing.

Fast 69 02-04-2016 06:39 PM

Steve Barcack completely blew out the side of his block out one time on his fueler while it was sitting on stands in the pits. Apparently he didnt back it down enough? Luckily the shrapnel went away from the crowd that was there watching.

adam woodmancy 02-05-2016 01:40 PM

pretty bitchin stuff

mechanickeith 02-05-2016 02:21 PM

Quote:

Originally Posted by Fast 69 (Post 5528487)
Steve Barcack completely blew out the side of his block out one time on his fueler while it was sitting on stands in the pits. Apparently he didnt back it down enough? Luckily the shrapnel went away from the crowd that was there watching.

Yes,, That is the only time we have had that happen & totally my fault. A very expensive lesson to learn. And with that, we implemented several changes to our procedures, to include, nobody will be standing beside the car when its being fired except for crew. All spectators we insist stand in front or behind the car when its being fired in the pits. After its running, then they can move to the side of the car. IIRC, Frank G. from AP was in the drivers seat when it went Boom! # 7 cylinder went away. Parts even blew through the side of the fueler trailer next to the car. I was standing at the R/F corner of the motor getting ready to remove the starter, so I caught quite a blast of flames out of the blower, got hair & eyebrows singed.

mgarblik 02-05-2016 06:15 PM

I have stood right in your shoes and it's a serious, no BS deal starting and warming a nitro engine. I just hate it when it doesn't want to light at the starting line. No turning back then. If it doesn't start, you have no choice other than go through the clearing out process and try again. You just can't crank and start these engines on nitro alone, the fuel is too unstable. We use gasoline in the pits to light it and warm with alcohol for 90 sec. to 2 minutes, then switch to fuel. Starting line, lots of gasoline, as soon as it lights, go to fuel before the gasoline runs out. After 5 years, I am getting pretty decent at it.

mechanickeith 02-05-2016 07:54 PM

We start on gas also. When we shut down after firing in the pits, we use gas again after the fuel is shut off. Run gas until all the nitro burns out, rpms goes up & flames goes away, then take the gas away & she dies!! If we have a no fire at the line, we don't risk it, we back away from the line, pull the plugs & spin her over for a bit to clear out everything. Then start the whole process again! Gotta give it plenty of respect when you are playing with liquid dynamite!!

JSPONT 02-05-2016 08:15 PM

I learned some cool stuff! Thanks for the info.

Ron H 02-05-2016 09:15 PM

Thanks for the read Eric et al, cheers. That's alot of steps achieved short order. Are the tuners wearing body armour? LOL Stay safe all.

Jack Gifford 02-06-2016 02:49 AM

Quote:

Originally Posted by Ron H (Post 5529168)
... Are the tuners wearing body armour?...

If I remember right, Steve was wearing shorts when his fuel motor "boomed"- only singed some leg hair. It's second nature to me to stand clear- I was maybe fifteen feet from the left-rear, but it still startled the heck out of me. Don't know whether Frank G ever sat in a fueler again?!


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