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Old 01-30-2005, 02:14 PM
Schurkey Schurkey is offline
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Join Date: Aug 2002
Location: The Seasonally Frozen Wastelands
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That starter should have no problem cranking the engine, provided the timing is correct.

Have you tested for voltage drop in both the + (insulated) and the - (non-insulated) side of the circuit?

Take a VOLTMETER set on the 3 volt scale, or whatever scale will accurately read to the sub-one-volt range.

Insulated side: Connect the + lead to the + battery post. Connect the - lead to the main, heavy + post of the starter (where the battery cable connects). Disable the ignition, and have someone crank the engine while you read the gauge. Anything over 1/2 volt is bad news.

Non-insulated side: Take the + lead, and connect to the starter case. Connect the - lead to the - battery post. Crank again--same deal, anything over 1/2 volt is bad news.

Repair the insulated or non insulated circuit as needed.

Connecting the voltmeter as I've described forces it to act as a "high current ohmmeter". Well, George is going to have some issues with the terminology, but basically you're checking the resistance of the circuit while it's under load, which a regular ohmmeter can't do.