I had the same issue on my Firebird when I switched from auto to manual. The first clutch I installed chattered badly. The flywheel was freshly re-surfaced. I put in a second clutch / pressure plate and the problem was better but still there. I mentioned my problem to a friend and when I told hem that I had bought a re-contitioned pressure plate he said "there is your problem". I bought an new kit and now it is as smooth as can be.
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