Can you measure from a spot on the frame to the Upper Ball Joint zerk fitting?
It sounds like that pass side spindle is located too far back, and there 'should' be a simple explanation as it only has 4 mounting points (upper and lower control arms) and the lowers are not adjustable. (and the lowers measure the same on both sides) so that leaves us with the uppers.
Just by chance, the pass side spindle is not a 2 inch drop or something custom is it?
Are all the parts stock/original?
I know you must be frustrated, but try to step back and carefully look at the parts, and the mounting points of that upper control arm, the problem is there, you just need to see it.
sorry, wish I could help more.
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