Ken, you are gaining some serious skill and experience.
The accuracy of your design work is amazing to me, considering you are working with "digital" fonts and not images. Just matching the fonts is a non-trivial task and is the first thing that jumps out in many "commercial" repros.
As to the print quality, yours is awesome. My 40-yrs-ago experience was with automated printers that maintained a "snap-off" (gap) between the screen and the substrate, had controlled squeegee pressure, and controlled sweep rates.
For manual "contact" printing, I'm honestly surprised you can do as well as you are. You must be getting a good feel for the "liftoff".
Adjusting the artwork to match the process is non-trivial. Again, you are becoming quite an accomplished process developer!
Most importantly, hope you are having as much fun as it appears.
Mike
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