[ThreeNuts]

Originally Posted by NeighborsComplaint

First off, what you did was just dumb. You never ever force precisely machined parts.

Were I in your shoes. I’d try the new cap with the old bearing on the motor. Clean the bearing and crank journal with brake clean and apply a light coat of machinist’s blue on the lower bearing half. ...

Oh don't I know it.

Knowing myself this is exactly the thing I wanted to try but lacked the proper steps to do it, so I will acquire machinist's blue and give it a go. I am highly skeptical but absolutely worth a try with nothing to lose.

My other concern is that this is the seal bearing, whether or not the seal groove will line up properly. Presumption(!) is that should I get a good clean install then chances are the groove is also aligned.

I did locate a machine shop in Birdsboro, PA that seems to have the right combination of competence, equipment, and time to do this job should I not be comfortable with the fit of this new bearing cap.

Thank you again, everyone, for your input, comments, time and expertise. It is deeply appreciated and very helpful (and supportive!).