[burch]

ARGH!

I'm SO close to having my car all back together.. EXCEPT

My $600 IA 2" primary headers don't fit.

Now, this is something I expected, because my car has a modified steering setup and NOTHING fits, BUT

For the life of me, I can't get ANYONE to build me a set of custom headers, or modify the headers I have.

JBA: We don't do custom headers any more.

Thorley Headers: We don't do custom headers any more.

Doug's Headers: Booked until the middle of September. Call then and maybe we can get you in.

Bob Butler (local header guy): I don't do Pontiacs. They're a PITA. Call Jim Warner.

Jim Warner: I can't do it this week, call next week. (repeat 3 times)

Magnum Force Racecar Fabrication: We don't do headers any more.

We're not talking about a piddly little job that nobody wants to do, either. I've been quoted $2500+ from more than one shop (that can't do the work anyway) to build me a set of custom headers.

Is business THAT good that nobody wants my money?!?!?!

What do you guys suggest?

Making the IA headers fit isn't gonna be a simple "push a tube a little" job because the interference is pretty severe (non stock idler & pitman arms, non stock centerlink, non stock inner tie rod ends). It's gonna require re-building at least 3 tubes. I'm on the verge of just buying some mandrel U-bends and doing it myself.

[burch]

ARGH!

I'm SO close to having my car all back together.. EXCEPT

My $600 IA 2" primary headers don't fit.

Now, this is something I expected, because my car has a modified steering setup and NOTHING fits, BUT

For the life of me, I can't get ANYONE to build me a set of custom headers, or modify the headers I have.

JBA: We don't do custom headers any more.

Thorley Headers: We don't do custom headers any more.

Doug's Headers: Booked until the middle of September. Call then and maybe we can get you in.

Bob Butler (local header guy): I don't do Pontiacs. They're a PITA. Call Jim Warner.

Jim Warner: I can't do it this week, call next week. (repeat 3 times)

Magnum Force Racecar Fabrication: We don't do headers any more.

We're not talking about a piddly little job that nobody wants to do, either. I've been quoted $2500+ from more than one shop (that can't do the work anyway) to build me a set of custom headers.

Is business THAT good that nobody wants my money?!?!?!

What do you guys suggest?

Making the IA headers fit isn't gonna be a simple "push a tube a little" job because the interference is pretty severe (non stock idler & pitman arms, non stock centerlink, non stock inner tie rod ends). It's gonna require re-building at least 3 tubes. I'm on the verge of just buying some mandrel U-bends and doing it myself.

[tom s]

If you want to buy a header kit,I might be able to get Tyree to make you a custom set.He is retired in Canyon Lake and has a rack.He built my custom headers for my Tempest.Email me for his number.Tom

[Goatman]

Pontiac Dude may be able to help you.

I would use Kooks custom headers if he couldn't.

I'm like heaven, everybody wanna get to me.........

[burch]

I appreciate the help so far.

I'd much rather have someone with a clue do the work as opposed to trying to build something myself. My welding skills/equipment are marginal at best. But if it comes down to buying a kit/parts and doing it myself I will.

Tom, is the kit you're talking about a custom fit job that I just need to do the finish welding on? I could go probably handle that.

Goatman, were you recommending Kooks for parts or for working with what I've got/making custom headers for me? My setup is unique enough that I wouldn't want someone to try to make something unless they had the car in front of them, and they're about 3500 miles from me.

All that being said, I'm at the frustration point with the SoCal guys that I'd trailer the damned thing to Florida or New York right now if that was my only option.

[PontiPowered84TA]

You got the right idea, do it yourself.Look in either jegs or summit and buy a coupe diffter style u and j bends,2".and then if you have or have access to a mig welder. It's not tha hard. I've done it witha set of 68-72 gto headers to fit an 84 trans am!..Good luck, Bill

[Skip Fix]

What I did was get a hack saw and cut off the offending tube(s). Then use paper towel rolls to mock up the shake for a new one. Then use the U and J tubes and a buddy with a welder. A band saw would make better cuts.I think Hooker or Hedman have a butt weld piece that may make welding the two easier also.

Other option Dawson Headers-used to work for Hooker and even owned an SD Pontiac. A friend's round port E head set for his 64 Tempest fit great.

[burch]

Well, I have a MIG welder, and (kinda) know how to use it. From what you two guys have said it shouldn't be too difficult (ha! ) to do the work myself.

I guess the worst thing I could do is screw up a set of headers that don't fit anyway.

[Goatman]

I would never build my own headers. Its just not worth it. I can't weld either.

You're best bet is to take it to a shop that builds tube frame cars. They will usually do it, or direct you in the right direction.

Kooks would prbably need your car. P-dude is a Ed's header dealer now and may be able to help.

I'm like heaven, everybody wanna get to me.........

[burch]

Well I just ordered a bunch of U & J bends from Summit, and I'm gonna at least give a go at doing it myself.

I'm telling myself that since it's only two or three tubes that need to be re-made it shouldn't be too hard.

Hopefully you'll hear happy sounds coming from Ramona, CA this weekend.

[PMDRACER]

If you aren't thrilled with your welding prowess, you can always mock it up, tack weld the tubes and take the headers somewhere for finish welding.

TIGER EFI - Electronic Fuel Injection for the Traditional Pontiac Engine. [email protected]

[b-man]

Just cut and fit the 3 new tubes that you need to fix. Tack weld them all in place and then take them to someone who can TIG or MIG weld them up properly. Best to have a head or a length of large square tubing to bolt them to if possible so things stay 'true to the world' during welding.

It will be a lot of 'cut and try' work to get your header tubes modded. It won't be too difficult, just takes a bit of patience on your part.

------------------------------
Some say the glass is half full, others say the glass is half empty...I say 'Are you gonna drink that?'
www.outlawpontiacs.com/members/B-Man2.php
www.outlawpontiacs.com/members/B-Man.php

[burch]

What I'm planning on doing is tacking everything, and then making an attempt at finish welding one of the joints.

If it doesn't come out well, I'll take them down to my father-in-law and have him do the welding correctly. He's gonna be working all weekend (yes, even on Labor Day) so I figure he might be willing to trade me about 15 minutes of his time for a sandwich and some company.

The good news is that the IA headers are individual tubes (except for the centers) with a slip-fit collector so I think I'm ahead of the game in that department.

I'll post some pictures of everything (unless it's too embarassing) when I'm done. If I can get this project knocked out the car SHOULD be back on the "road" VERY soon, as the exhaust is the only project left.

[tom s]

Jon,Heddman had a kit that included flanges,collectors and U bends to build a set.I bought one and took the car to Jess and he custom made a set for me.Tom

[PONTIAC DUDE]

Get a Headers by ED kit for Pontiac and head to any Race Car chassis shop. Matter of Fact. Isn't Ed in Calif and makes them there.

You don't even want to know the final price of my 2 1/8" into 2 1/4" into 4" collectors and then coated. All for a Street Car, LOL.

************************************************** ***************************
Owner of......The Quickest Pontiac Powered "REAL" Street car on the PLANET!!!!Will Race for Food.
Build it fast, build it right, build a Pontiac.

The #1 Smack talker on the Pontiac Boards.

http://PontiacDude.cc

[Brian Baker]

<BLOCKQUOTE class="ip-ubbcode-quote"><font size="-1">quote:</font><HR>Originally posted by PONTIAC DUDE:
Get a Headers by ED kit for Pontiac and head to any Race Car chassis shop. Matter of Fact. Isn't Ed in Calif and makes them there.

You don't even want to know the final price of my 2 1/8" into 2 1/4" into 4" collectors and then coated. All for a _Street Car, LOL_.

************************************************** ***************************
Owner of......The Quickest Pontiac Powered "REAL" Street car on the PLANET!!!!Will Race for Food.
Build it fast, build it right, build a Pontiac.

The #1 Smack talker on the Pontiac Boards.

http://PontiacDude.cc<HR></BLOCKQUOTE>

I got a good look at just the driver side on Dudes car, and they are pretty elaborate.

[larry davis]

Jon, get the damned bends & do it yourself!

I hate these type of scenarios, where no one want's to undertake business outside the norm.

If ya' arn't the best welder, just mock them up & tack weld the tubes where ya' need them. Then take them somewhere to be welded/coated.
The big PITA is all the trial fitting/cutting/bending/welding. Do that much, & someone will jump on the rest, plus you'll save some $$$.



SECOND AMENDMENT: AMERICA'S ORIGINAL HOMELAND SECURITY.
I Misus Rash'!

[Old Man Taylor]

I have had several sets of "Headers by Ed". He is in Minneapolis.

http://www.jimspontiac.homestead.com/Index.html

[steves1967]

If you're still looking for headers, give Fuller Fabrication a call. They are located in Tracy, Ca. (Nor-Cal) They did a set for my buddies 67 Mustang with a 460 in it. he does great work and did it quick.

www.fullerfabrication.com

-Steve

[burch]

Well, like I said, I've ordered the bends and I'm gonna see if I can get it taken care of over the 3-day weekend.

I did another test fit tonight, and here's what I've got:

Passenger's Side:

#4 tube hits the side of the idler arm. There SHOULD be just enough room to tuck it up closer to the #6 tube and squeak past the idler arm.

I think I've given up on getting my pan-mounted dipstick tube to clear. The car never goes long enough without an oil change to lose or use a lot of oil anyway, and I know from experience how much oil the pan needs. If the rest of the job goes smoothly I might decide to see if I can get it to work.

Driver's Side:

#1 Tube hits the pitman arm and interferes with the inner tie rod.

#3/5 Tubes hit the steering box. (Very minor)

#5 Tube hits the Summit mini-starter, and the starter can't be clocked out of the way.

The #1 Tube problem looks fairly easy. I just need to extend a section before a bend slightly and it should clear everything.

The #3/5 Tubes hitting the steering box looks like it can be taken care of by dimpling the tubes or doing some really minor grinding on the box.

The #5 tube is gonna be the bear on this whole project (to the extent that I'm thinking of going back to the stock starter). I *think* I can re-route it up against the block but all the other tubes are fighting for that space so it's gonna be tight.

Here's a boatload of pictures of the problems:

First, the thing that's causing all the trouble--the modified centerlink/steering:



Passenger's side interference with the idler arm. This is with the wheels turned almost all the way left, which gives the MOST clearance:



#1 Tube blocks the inner tie rod. This is with the wheels turned all the way RIGHT (most clearance):



Interference with the steering box:



No interference here, but an idea of just how close everything is:



This is an attempt to show two things. One, the rearmost tube in this picture (closest to the camera) just barely hits the side of the starter. Two, there's plenty of room next to the block, so I'm gonna try to squeak the tube in front of the end of the starter and then around it.