Thread Tools Display Modes
Prev Previous Post   Next Post Next
  #25  
Old 11-26-2025, 11:45 AM
1_Wild_Cat's Avatar
1_Wild_Cat 1_Wild_Cat is offline
Chief Ponti-yacker
 
Join Date: May 2012
Location: Idaho
Posts: 562
Default

Hello everyone -- Thanks to those of you still following along with this saga - I appreciate everybody who is rooting this project along. Things are starting to come together.

We return to Cam's work on the doors. Replacing the lower portion of the door skin on the passenger side provided an opportunity to establish good, even gaps around the door.

First the door structure was shot with SPI epoxy to provide corrosion resistance and inside of the door skin was also epoxied.



The skin was then fitted to the door structure on the car and the outside of the skin edge marked to reflect a 3/16" gap at the point where the skin wraps around the door structure.





The skin was then trimmed, the edge is upset with a tipping tool. Following this the skin is hemmed to the structure with hammer and dolly (guided by experience and a deft hand).

The result is a door with an excellent gap all the way around.



The other side looks great too...



Thanks again to those following along. I will be making more updates in the next few days.
Attached Thumbnails
Click image for larger version

Name:	11_25_25_Primed_door_structure.jpg
Views:	327
Size:	168.4 KB
ID:	661338   Click image for larger version

Name:	11_25_25_door_structure_skin.jpg
Views:	323
Size:	269.1 KB
ID:	661339   Click image for larger version

Name:	11_25_25_door_marked.jpg
Views:	326
Size:	130.3 KB
ID:	661340   Click image for larger version

Name:	11_25_25_door_hemmed_gap.jpg
Views:	327
Size:	193.1 KB
ID:	661341   Click image for larger version

Name:	11_25_25_driver_door.jpg
Views:	320
Size:	41.6 KB
ID:	661342  


The Following 3 Users Say Thank You to 1_Wild_Cat For This Useful Post:
 


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 06:04 PM.

 

About Us

The PY Online Forums is the largest online gathering of Pontiac enthusiasts anywhere in the world. Founded in 1991, it was also the first online forum for people to gather and talk about their Pontiacs. Since then, it has become the mecca of Pontiac technical data and knowledge that no other place can surpass.

 




Copyright © 2017